Turbocharger Test Equipment

Primarily used for automotive turbocharger reliability and performance testing, compressor- and turbine-end containment testing, and reliability tests such as low-cycle fatigue and thermal shock.

System Features

High scalability: supports expansion to multiple product variants

High efficiency: maximum turbocharger rotor test speed: >100,000 rpm; production cycle time: <30 s.

High reliability: can be integrated with an end-of-line test bench; test system Gauge R&R ≤10%.

High integration: supports cross-system interaction with production management, logistics management, and other systems

Application-specific design: integrates a dedicated NVH system, core sensors, and independently developed software

Intelligent automation: integrates robots, automatic-recognition vision systems, and high-precision sensors, supporting automatic and semi-automatic testing.

Product Categories
Turbocharger End-of-Line Test Bench (90°/120°/180° Rotary Table)
Turbocharger Performance Test Bench
Key Parameters
HG100
HG200
HG400
HG600
HG800
Power:
2–800 kW (depending on equipment model and configuration)
Weight:
Approx. 150 kg
Approx. 150 kg
Approx. 170 kg
Approx. 170 kg
Approx. 200 kg
Maximum temperature change rate:
> 150 K/s
> 200 K/s
> 200 K/s
> 200 K/s
> 150 K/s
Mass flow rate (MFR):

20–600 kg/h

0.006–0.167 kg/s

30–1,000 kg/h

0.008–0.278 kg/s

40–1,500 kg/h

0.011–0.417 kg/s

60–2,500 kg/h

0.017–0.694 kg/s

90–3,600 kg/h

0.025–1.000 kg/s

Dimensions [mm]:
Approx. 1,100 × 390 × 1,100
Approx. 1,100 × 390 × 1,100
Approx. 1,200 × 390 × 1,200
Approx. 1,200 × 390 × 1,200
Approx. 1,600 × 390 × 1,300
Maximum back pressure:
3.0 bar(a)
6.0 bar(a) (optional for LPG).
Control range/scaling:
1:50
Hot-gas temperature range:
80–1,200 °C
CNG consumption:
approximately 0.1 Nm³/kWh
Control system:
ThermControl-Mini (TCmini)
Communication interface:
Ethernet (optional: Profibus, …)
Fuel:
compressed natural gas (CNG), optional: liquefied petroleum gas (LPG)
Reference Projects
BorgWarner Turbocharger End-of-Line Test Bench
Changchun IHI Turbocharger End-of-Line Test Bench